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Casting

Your Professional Casting Manufacturer!

We are a manufacturer that integrate sand casting, investment casting, die casting and machining. We have more than 20 years of experience in manufacturing and trading services.
We take pride in offering professional services to our customers, starting from mold and production process design and going all the way to product packaging and transportation. We have rich experience in casting production and advanced equipment. Our professional technical team can provide customers with customized service and one-stop solutions. We provide our customers with a long time warranty and quick response, wholeheartedly solve problems for customers. We have an advanced quality assurance system and a global logistics assurance system at an attractive price.

 

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What is casting and where is it used?

 

Casting is a manufacturing process which was already utilized in the Copper Age to produce casting parts from liquid, molten metal. During this process, metals are melted and then molded while still in a liquid state. This manufacturing process is still popular today due to its high reproducibility and good material utilization. From manhole covers to aircraft engines – castings find use in a wide variety of areas.

 

Advantages of the casting products

Easy To Shape

The casting process can produce a variety of complex shapes of castings.

Good Material Availability

Casting is suitable for a wide range of metals.

High Production Efficiency

Multiple castings can be made at the same time through the mold.

High Material Utilization Rate

metal is injected into the mold in liquid form, the materials can be fully utilized to reduce waste.

Cost saving

The metal casting process can utilize low-cost iron and steel scrap, milling debris, etc.

Less machining

The shape and size of the castings are very close to finish products,reducing the workload of further machining.

Classification of products

 

Sand casting: Including cast iron products (ductile iron, gray iron), cast steel products (carbon steel, stainless steel, alloy steel, etc.), non-ferrous metal products (aluminum, zinc, copper, magnesium, etc.)

Investment casting: Including cast steel products (carbon steel, stainless steel, alloy steel, etc.),non-ferrous metal products (aluminum, zinc, copper, magnesium, etc.)

Die casting: Including low melting point alloys (aluminum, zinc, copper, magnesium, etc.)
Gravity casting: Including low melting point alloys (aluminum, zinc, copper, magnesium, etc.)

 

Applications

 

The industrial applications of casting are diverse and extensive. Here is a list of common applications:

Chemical Equipment

Employed in the production of chemical process equipment such as: reactors, heat exchangers, and pumps.

Automobile Casting

Produces engine blocks, cylinder heads, transmission cases, and other critical components.

Plant Machinery

Refers to a wide range of equipment used in industries such as:  impellers, casings, and valve bodies.

Mining

Includes parts for shakers and crushers, clamping rings, pinion shaft housings, wheel hubs for large mining trucks.

Construction

Uses castings for manhole covers, sewer pipes, lamp posts, bridges, building frames, gates

Agriculture

Cast parts in this industry are: Frames for agricultural vehicles, Drums, Cylinders, Gear casings or housings.

Aerospace

Aerospace precision parts include turbine blades, shell covering parts, etc., 

Building and decoration

Iron doors and windows, guardrail, lamps and other building decoration materials .

How To Cooperate With Us?

 

Send me the inquiry drawings or samples.

 

Quote you according to drawings or samples.

 

Sign the contract.

 

Make samples

 

Arrange mass production.

 

Package and delivery

Factory and equipment photos

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Why choose us? 

Professionalism

●Make According to ●rawings/Specifications
●Make According to Samples
●Make according to various standards: EN/DIN/BS/ASTM/JIS
●Make with different materials
●Heat Treatment
●Surface Treament/Finish

Experiences

●Most Appropriate Technologies/Processes
●Improvement Recommandation
●Design and Innovation
●Key Point Check
●Problem Prevention
●Problem Solving

Services

●Strict Quality Control
●Quick and Accurate response
●Industry Insights
●Technical Support
●Mode/Sample/Prototype Support
●Quantity Support
●On-Time Delivery

 

About Quality Management System Certification 

 

 

 

 

We understand our customer’s need for consistent, quality castings and we employ an established Quality Management System (QMS) to ensure we meet these needs. We are dedicated to being your preferred casting parts supplier.

We perform routine supplier reviews and perform inspections of all incoming materials based upon product standards. We complete process audits and in-process manual inspections to detect and correct any problems that may arise during the manufacturing process. Our inspector performs a manual inspection of all castings before they are shipped.

When requested, we will supply material certifications, first article inspection reports, and chemical and material analysis.

Dalian Innovation Metal Co.,Ltd. is ISO 9001:2015 certified.

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Quality Assurance

 

Quality is the main pillar of our castings and we strictly complies with ISO9001.

We have a good line of communication between all the process steps and the crucial lines of feedback between our design, production, and quality departments ensures customer requirements are fulfilled or exceed. With a CT inspection system for precise internal evaluations, we also assess parts with non-destructive methods to guarantee quality castings. Having this ability also means we can supply direct feedback to our engineering department on how accurate the pre-casting simulations are while reducing material waste without the need to section cast parts for testing.

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High Standard Quaility Control Process:

1. Drawing and Specification Analysis-Choose Technology.
2. Mold Design and Production.
3. Detailed Production Process Design (Sample and Batch).
4. Control/Check on Execution of Production Process/Steps.
5. Inspection: Raw Material, Finished Parts (Visual, Dimensional-
Three Coordinate Detection, Material-Spectral Test, Tensile and
Hardness tests etc.
6. Packaging: Anti-Rust, Anti Collision, Environmental Reinforcement.
7. International Shipping: Fumigated Wooden Cases, Carton Boxes.
8. Continuous Improvement: Analyze Problem, Solve Problem, Find
Solution to Prevent Problem Happens Again.

 Main well-known customers

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FAQ  

Q: 1.What are castings used for?

A: Casting materials are usually metals or various time setting materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods.

Q: 2.How are castings made?

A: Metal casting is the process of making objects by pouring molten metal into an empty shaped space. The metal then cools and hardens into the form given to it by this shaped mold. Casting is often a less expensive way to manufacture a piece compared with machining the part out of a piece of solid metal.

Q: 3.What are the advantages of casting?

A: Low cost Casting molds
Lower production costs
Wider material choice
High complexity shapes

Q: 4.What Is the Importance of Casting in Manufacturing?

A: The importance of casting in manufacturing is that it allows for the production of complex and intricate metal components cost-effectively. Casting reduces the number of individual parts required, as multiple pieces can be cast as a single unit. This simplifies assembly processes, streamlines inventory management, and reduces overall costs. By eliminating the need for extensive welding or joining, casting enhances efficiency and productivity in manufacturing operations.

Q: 5.What Are the Industrial Applications of Casting?

A: Generally speaking, the leading time is about 30-45 days. But please confirm the exact delivery time with us as different products will have different leading times. We will instruct the lead time in quotation.

 

We're professional casting manufacturers and suppliers in China, specialized in producing customized products made in China. We warmly welcome you to buy or wholesale quality casting with ISO9001, TS16949, ISO14001 certificates from our factory.

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