Products Description
Product Name
High-Precision Silica Sol Cast Flange Sleeve
Casting Weight
4.5 KG
MOQ
50 PCS
Product Material: 40Cr
40Cr steel is a versatile and economical material for demanding engineering applications,and widely used alloy structural steel.
Production process: Silica Sol Investment Casting
The greatest advantage of silica sol investment casting lies in the high dimensional accuracy and surface finish of the investment castings, which significantly reduces the need for machining. Only a small machining allowance is required for high-precision areas of the parts, and some castings may only need grinding or polishing, eliminating the need for machining altogether. As a result, the use of silica sol precision casting can greatly save on machine tools and machining hours, while substantially reducing the consumption of metal raw materials.
Heat Treatment: Quenched and Tempered
Improve the hardness, strength, toughness and wear resistance of materials, improve processability, and reduce internal stress and deformation.
Standard: NATIONAL STANDARD/EUROPEAN STANDARD/AMERICAN STANDARD/CUSTOMER'S OWN STANDARD. For many years of exporting to European and American enterprises, each customer's standard requirements have established an information database, and production, packaging and delivery are carried out in strict accordance with the standards.
Surface Treatment: Shot Blasting
Machining: Using a 3-axis machining center reduces the number of clamping operations and ensures dimensional accuracy, particularly achieving spatial dimensional precision of up to 0.001 mm
Dimensional inspection tools: Caliper/micrometer/height gauge/plug gauge/ring gauge/three-coordinate measurement/self-made fixture. Strict size control, castings, processing, before delivery of the product size inspection, the key size inspection rate can reach 100%, for the important size that is not easy to measure, the use of three-coordinate measurement, self-made inspection fixture measurement, without affecting the production efficiency under the premise, strict control of the product size in line with the requirements of the drawings within the tolerance range.
Drawings: 3D drawings: .step / .stp /.igs, 2D drawings: .dxf/ .dwg / .pdf /.jpg / .tif /.bmp, common drawing software: CAD, UG, SolidWorks, etc.
Inspection: Material Inspection/Mechanical Property Inspection/Dimensional Inspection/Appearance Inspection/UT, MT Inspection/Coating Thickness Inspection. A quality inspection plan is specified for each product, and different inspection points are specified, H, W, R, and E, and product inspection is carried out according to the inspection points.
Products Packaging: Inner packing: anti-rust oil + anti-rust bag, keep for more than 12 months, outer packaging: standard fumigation-free wooden box.
Products Advantages
Custom Design Options
Our shaft and flange products are available in custom sizes to meet the specific needs of your industrial machinery, ensuring that your unique requirements are precisely met.
High-quality materials
Customized by large factories, reliable channels, strict incoming inspection, and materials are in line with international material standards.
Precision machining
Our machining accuracy can reach 0.001mm, and the surface roughness can reach RA 0.8~3.2 to meet the needs of various applications.
ISO 9001 Certification
Our manufacturing processes follow the strict standards of the ISO 9001 system, ensuring a high level of quality control and inspection to meet the most stringent requirements.
Flexible Tolerance Options
We meet customer-specific drawing tolerances, whether standard or custom designed, to meet precise specifications.
OEM/ODM service
We provide OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services to meet different industries.
Machining workshop
These pictures are machining workshop of our factory, and we have a variety of workshops to meet the production of products .
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our Partners
We have worked with many of the world's leading brands,and almost all of our co-operators have been satisfied with our products and services, and have continued their co-operation for many years. We are looking forward to your enquiry, let's cooperate and win together!
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