Material: 42CrMo
Weight: 1.3KG
Quantity: 500 sets
Process: coated sand casting process, tempering treatment, shot blasting, precision machining, surface blackening treatment
Process analysis: The Universal joint parts in agricultural machinery are an essential component that plays a crucial role in the efficient functioning of agricultural machinery. As such, it is important to ensure that the parts are of high quality and can withstand the impact of use.
To achieve this, our company has carefully selected the materials used in the production process. We have opted for the usage of 42CrMo material - a type of high-strength steel that is known for its durability and resilience. This material has excellent mechanical properties, making it ideal for use in Universal joint parts.
Additionally, after careful selection of materials, we also apply tempering treatment to the parts to further enhance their durability and strength. This process involves heating the material to high temperatures and then rapidly cooling it to improve its hardness and toughness. As a result, our Universal joint parts can withstand the impact of use, making them a reliable and long-lasting option for agricultural machinery.
To optimize our production process and reduce costs, we have decided to use the coated sand casting method for our projects. This method not only provides us with affordable solutions, but also ensures that the overall casting accuracy meets the high standards of CT9 grade.
This decision will not only help us save money, but also improve our efficiency and productivity. The coated sand used in this process is of high quality and provides us with a smooth and consistent surface finish for the castings.
After the casting process, the metal is carefully processed to ensure its quality and durability. The metal is quenched, which involves rapidly cooling it in water or oil to increase its strength. Then, it undergoes shot blasting and sand blasting, which removes any impurities or excess material to ensure a smooth surface finish.
To protect the metal from rusting and corrosion, it undergoes a blackening process. This adds a layer of oxide to the surface of the metal, preventing any further oxidation.
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