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Cast Iron GearBox Housing

Cast Iron GearBox Housing

Cast iron gearbox housings, covers, gears, shafts are key components for gearboxes. With technical requirements, we could provide casting, machining, testing, assembly services.
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Description

                                                                       Cast Iron GearBox Housing   

 

Products Details

Material

GGG45

Weight                

230KG

Packing

Wooden Case

Application 

Gearbox

Process Brief Introduction

Aluminum Mold, Clay sand technology, CNC machining, Inspection with CMM

图片3

 

Manufacturing Technology

Blank casting 

 

The cast iron gearbox housing is cast with clay sand technology.

We make an aluminum mold in advance. The sand core is cast with coated sand technology. 

Then the sand mold is made by the automatic molding machine.

 

The automatic molding machine has its unique advantages when making the sand mold. 

With the same pressure and the same amount of sand input, aided by the vibration base, the sand mold's hardness is more uniform.

Therefore the casting blanks achieve uniform size and surface roughness.

 

The cast iron gearbox housing  has a thin-wall. It is not easy to cast and defects often occur. 

With rich casting experience for over 22-years and professional technicians,

we are able to present high quality products to customers. 

Machining

 

 

The cast iron gearbox housing requires drilled and tapped holes. 

There are also machining surfaces. 

We work for that on vertical or horizontal CNC machining centers. 

Dimension Inspection

 

After the machining, the housing's dimensions and accuracy are inspected with CMM.

After confirming that the product comply with the drawing, an inspection report will be issued will be made

Packing & Delivery

 

Standard and professional export packaging is provided.

Customized packaging such as plastic bags, cartons, wooden boxes, pallets, etc can be provided. 

packing details 1
 
20241016172816
shipping to Shanghai
 

Factory Tour

  • factory 1
     
     
     
    Horizontal Clay Sand Casting Line
  • factory 2
     
     
     
    Molding Machine
  • machining workshop
     
     
     
    Machining Workshop
  • Packing workshop
     
     

     

    Packing Workshop 

 

Quality Control

 

High Standard Quaility Control Process:

Control/Check on Execution of Production Process/Steps.

Inspection: Raw Material, Finished Parts (Visual, Dimensional- Three Coordinate Detection, Material-Spectral Test, Tensile and Hardness tests etc.

Continuous Improvement: Analyze Problem, Solve Problem, Find Solution to Prevent Problem Happens Again.

Inspection reports provided

CMM

CMM

 
Carbon and Sulfur Analyzer

Carbon and Sulfur Analyzer

Spectrum analyzer

Spectrum analyzer

 

Happy Customers

TVH
   siemens
CPM
bosch
danfoss
spiessens

 

john
sulzer
selwood
product-156-60
product-224-60
 
 

More About Us

Our company manufacture various grades of gray iron and ductile iron.

We are equipped with 2 sets of 1000KG electric furnaces, 1 set of 2000KG electric furnace, and 1 set of 500KG electric furnace.

 

There is one horizontal clay sand casting line and it is equipped with a furnace temperature monitoring system.

 

The maximum casting weight can reach 3.5 tons.

 

We have strong machining abilities with 8 CNC lathes, 6 machining centers and various machining tools. 

 

Dalian Innovation Metal Co., Ltd. has passed ISO9001: 2015 quality system certification, conscientiously implements the 5S management system, and has become a leader in China's foundry industry with stable quality, high-quality service, and perfect after-sales service.

ISO9001

01

High Quality

 

02

Advanced Equipment

 

03

Professional Team

 

04

Reliable Service

 

 

 

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