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Ductile Iron Gear Fittings

Ductile Iron Gear Fittings

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Description

Material: GGG60
Quantity: 30 pieces
Weight: 180 kg

 

Process: sand cast iron, shot blasting, large vertical lathe processing, aging treatment, gear processing, Spray paint

 

Process analysis:

The production process of ductile iron gear fittings involves sand casting. After casting, the fittings undergo an aging treatment to eliminate casting stress problems. This heat treatment ensures that the ductile iron gear fittings are strong and resistant to wear and tear.

 

Once the aging treatment is complete, the ductile iron gear fittings are rough machined by a large vertical lathe. This machining process ensures that the fittings have tight tolerances and fit perfectly onto their respective equipment.

 

One of the most important processes in gear manufacturing is drilling, which is essential for creating accurate holes that will serve as mounting points for the gear. With the precision and power of modern machining centers, drilling can be performed quickly and accurately, ensuring that each hole is perfectly positioned.

 

Once the holes have been drilled, the next step is tooth machining. This is the process of creating the individual gear teeth, which must be precisely shaped and spaced to ensure smooth, efficient operation. This requires specialized gear cutting tools, which can create the complex profiles and shapes required for high-performance gears.

 

Because the force required for the driven parts is not very large, ductile iron material can be used, and the general gear material is steel. It can be quenched. The function of the surface paint is rust prevention.

 

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