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Die-cast Aluminum Alloy Engine Parts

Die-cast Aluminum Alloy Engine Parts

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Description

With 22-year Casting and Machining Experience, our company has customers around the world. Our team works diligently to design, develop, and manufacture innovative products that meet the needs and exceed the expectations of our customers.

 

Products parameters

 

Description

die-cast aluminum alloy engine parts

Application

Auto Engine

Material

ADC12

Weight

500 pc/batch

Minimum Order

4.8 Kg

Process

high-pressure die-casting process, special tooling processing, shot blasting, sand blasting, manipulator grinding, anodizing, material list, size inspection list.

 

Process Analysis

 

Die casting of Aluminum alloy engine cylinder is a process to inject the molten liquid of aluminum alloy into a mold under high pressure to manufacture the engine cylinder.

 

There are several process flows as below:

 

1. Mold design and manufacturing:

Design and manufacture die-casting molds according to the design requirements of the engine cylinder.

The mold is usually made of high-strength alloy steel and has a complex cavity structure to ensure the shape of the engine cylinder can be accurately replicated.

 

2. Aluminum alloy smelting:

Heat the aluminum alloy material to a molten state.

 

3. Die casting:

Inject the molten aluminum alloy into the die casting mold.

The die casting machine usually has a high-pressure injection system that can inject the aluminum alloy into the mold cavity in a short time and apply sufficient pressure to ensure the density of the casting.

 

4. Demolding:

When the casting is completely solidified, the mold is opened and the casting is taken out of the mold.

 

5. Subsequent processing:

The casting is subjected to subsequent processing, such as deburring, cleaning, heat treatment, etc., to improve the quality and performance of the casting.

 

6. Machining:

Special tooling is used for processing to ensure the dimensional consistency and interchangeability of the product.

 

7. Surface treatment:

Take anodizing as an example. The surface treatment can increase corrosion resistance, surface hardness, etc.

 

8. Packaging: Special packaging or independent packaging is available for shipment.

 

Our factory

 

CMM

workshop

CNC Lathe

workshop

die casting shop

workshop

2

workshop

 

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